Design of an efficient cooling tower for alaoji power plant, aba, abia state, nigeria. Effective thermal design of cooling towers a stepbystep approach to coolingtower design, with an example calculation to make it clear jonny goyal air liquide engineering and construction, lurgi india various misconceptions arise when it comes to the thermal design of cooling towers. Cooling tower performance calculations are usually performed numerically. Design of an efficient cooling tower for alaoji power plant. Cooling tower effectiveness in percentage is the ratio of range, to the ideal range, i. The thermal efficiency and longevity of the cooling tower and equipment depend on the proper management of recirculated water. Calculation of effect of cycles of concentration on amount of. Alaoji power station, combined cycle power plant, condenser unit efficiency with induced blower, cooling tower heating effect, optimizing power efficiency output i. The method allows analytical calculation of cooling tower.
Closed circuit systems differ in that the return fluid often water, or sometimes water mixed with glycol circulates through the tower structure in a coil, while cooling tower water recirculates only in. The size and cost of the cooling tower is proportional to the heat load. Mar 30, 2015 they further conclude that because of the diversity and complexity of water treatment technology most cooling tower operations adopt an overly conservative approach to tower bleed frequency. Hi, i am an engineering student, and i am working on a cross flow induced draft cooling tower. Cooling tower bureau of energy efficiency 9 figure 7.
As this occurs, a small volume of water is evaporated, reducing the temperature of the water being circulated through the tower. A cooling towers job is to reduce the temperature of water through refrigeration. Energy efficiency of cooling towers may 9, 2018 wednesday 7. The technical data is taken for mechanical draft cooling tower. Cooling tower design calculations posted in student. Scribd is the worlds largest social reading and publishing site. Although cooling towers are generally some of the most costeffective cooling mechanisms as compared to other cooling technologies such as many dry air cooling systems, it is still important to monitor your industrial cooling tower efficiency and run it as seamlessly as possible. Introduction cooling towers are very important part of many chemical plants. Cooling tower makeup water flow calculation rea hvac. This cooling tower quiz module covers the design, calculations, operations and cooling water treatment etc which will be a refresher for the experience.
Test your knowledge on cooling tower online quiz chemical. If heat load calculations are low undersized equipment will be purchased. Design of mechanical draftcooling tower and determination. This line has a lot of advantages of the crossflow tower yha, and its flexible assembling can adapt to much more and demanding field conditions, effectively avoids the problems of insufficient wind inlet distance and noise propagation direction. The major concern during i study the cooling tower theory was how to computerize the cooling tower theory from the calculation of ntu to the cooling tower performance analysis. What drives 1 note that effectiveness refers to the thermal efficiency of the cooling tower fill and the. Cooling tower is an essential piece in most of the chemical process industries and in hvac applications. Film fill because it offers greater heat transfer efficiency, is. Cooling tower plays a major role in chemical process industry. Part i outlines the steps necessary to improve cooling tower operations including a. The another method is to improve the efficiency by improving the water quality by various water treatment processes. The objective of this paper is to present the design procedure of counter flow cooling towers in a simplified manner keywords. Nov 30, 2016 test your knowledge on cooling tower online quiz last updated november 30, 2016 cooling tower is an essential piece in most of the chemical process industries and in hvac applications.
This study shows how the efficiency of a natural draft. Department of energy idaho operations office idaho national engineering laboratory this is an informal report intended for use as a preliminaryor working document work supported by the u. Basic concepts of cooling tower, types of cooling towers, formula for cooling tower efficiency makeup water, drift losses, evaporation losses. Film fill, because it offers greater heat transfer efficiency, is the fill of. Cooling tower efficiency calculation is described in this article. Range is the temperature difference between the hot and cold water at the. Rp m 2 rp m 1 cfm 2 c fm 1 staticpressure 2 static pressure 1 cfm 2 cfm 12 ho rsep ower 2 ho rsepow er 1c fm cfm 3 formulas. Cooling tower basics calculation formulas cooling tower efficiency. Air conditioning air conditioning systems heating, cooling and dehumidification of indoor air for thermal comfort. This amount of heat could theoretically melt 1 ton of ice in 24 hours. The primary function of the tower and the method that transfers heat from the cooling tower system to the environment. The calculation of cooling tower efficiency involves the range and approach of the cooling tower. They further conclude that because of the diversity and complexity of water treatment technology most cooling tower operations adopt an overly conservative approach to tower bleed frequency.
In the ideal case, the cold water temperature will be equal to the wetbulb temperature. Again, this will be a first issue releasing the actual engineering approach. The present paper is a detailed methodology for thermal design of cooling tower. They all claim to be very effective at biological control and chemical usage reduction. Cooling and heating performance and efficiency terminology. That said, it is well accepted that cooling tower efficiency can be improved by increasing the cycles of concentration. The evaporation rate is approximately 3 gpm per 100 tons of refrigeration. Cooling tower basics and common misconceptions introduction in comparison with most other industrial equipments, the water cooling tower is a simple device, based on the direct contact of two of the earths most common substances. Study the factors on which efficiency of cooling tower can be. The efficiency of this cooling tower system depends on climatic conditions, in particular the wetbulb temperature and the relative humidity of the ambient air. Estimate evaporation loss and makeup water requirements article pdf available april 2017 with 9,149 reads how we measure reads. Abstract a survey of wet cooling tower literature was performed to develop a simplified method of cooling tower design and simulation for use in power plant cycle optimization. Cooling tower efficiency calculations chemical engineering site. Cooling tower evaporative cooling system measurement and.
Cooling tower efficiency calculation posted in industrial professionals. Air conditioner efficiency air conditioner efficiency is the ratio between heat removed and power watt used eer and seer. The evaporation rate is approximately 2 gpm per 1 million btuhr of heat rejection. How to increase your industrial cooling tower efficiency. Cooling tower basics calculation formulas cooling tower. Department of energy assistant secretary for resource. Chemical engineering site already published articles on cooling tower components and cooling tower efficiency calculations. It is used in manufacturing, electricalpower generation and massive airconditioning systems. Cooling tower efficiency calculation basic dtls youtube. Hello everybody, is there any practical way to calculate the evaporation loss and drift loss of water from a cooling tower. Some additional calculation such as water makeup, fan and. To maximize waterbased cooling tower benefits, the appropriate tower size must be selected, requiring the identification of several critical factors. Improving efficiency of cooling tower paper publications. It not only says little about the efficiency of the chilled water system, but the effect of tower approach on chilled water system efficiency also is limited.
The mass balance around a cooling tower as illustrated in the figure to the right is. The required cooling tower design and size will be a function of following values. Water leaves a cooling tower system in one of four ways. This amount of heat could theoretically melt 1 ton of ice in 24. Nov 25, 20 cooling tower evaporative cooling is achieved by the evaporation of a small fraction, about 1 to 2%, of the recirculating water flow. The fanlaws can be used topredi ctthe pe rformance ofa towerwitha nonstandard motor. Cooling tower efficiency calculations cooling tower approach. Cooling tower design calculations student cheresources. Oct 17, 2016 although cooling towers are generally some of the most costeffective cooling mechanisms as compared to other cooling technologies such as many dry air cooling systems, it is still important to monitor your industrial cooling tower efficiency and run it as seamlessly as possible. Design of mechanical draftcooling tower and determination of. Those theories are briefly described in this guideline to provide the basic understanding of its calculation. Cooling tower systems include all components that provide comfort cooling by rejecting heat to the atmosphere through the evaporative process.
Cooling tower efficiency calculations water evaporation. Fan efficiency x 6356 third, calculate the tower characteristic in accordance with above computed results. In this study we are doing the comparison ofsome calculations regarding the cooling tower. Cooling tower efficiency is limited by the ambient wet bulb temperature. Rp m 2 rp m 1 cfm 2 c fm 1 staticpressure 2 static pressure 1 cfm 2 cfm 12. Cooling tower energy efficiency maximizing the energy efficiency of a cooling system requires evaluation of the entire cooling system cooling tower, chiller, heat exchangers, etc. Process leaks, windage, and drift are really just forms of uncontrolled blowdown. Cooling towers are a relatively inexpensive and reliable way of expelling heat from a number of industrial processes, including nuclear. Jul 17, 2017 the chiller system is recirculating 40 gallons per minute of water that is chilled by 24 degrees f and using 24.
May 02, 2018 how to calculate cooling tower efficiency as intervie view. Cooling tower efficiency calculations free download as pdf file. Design of mechanical draftcooling tower and determination of thermal efficiency prof. High efficiency cooling tower ecs energy solution co. Cooling tower process is generally related with vapor pressure of water and humidity. This study shows how the efficiency of a natural draft cooling tower can be improved by optimising. Cooling tower efficiency calculations along with approach, range, cycle of concentration, blowdown, evaporation loss and makeup water. Calculations 417 cooling tower blowdown equation by james mcdonald, pe, cwt originally published. Calculate a ton of cooling load using this formula.
Mar 14, 2018 calculating the tons for a cooling tower requires you to understand some basic information about it works. Merkels method is the most widely accepted theory for cooling tower calculations. They reject process heat from the cooling water to atmosphere and keep the water cool. To calculate the makeup water flow rate, determine the evaporation rate using one of the following. Performance and efficiency terminology related to heat pumps and air condition systems. With this information you can calculate chiller efficiency in terms of the energy efficiency ratio, or eer, and the coefficient of performance, or cop, for chillers. Engineering toolbox resources, tools and basic information for engineering and design of technical applications. How to calculate tons of cooling for a cooling tower sciencing. Calculation of effect of cycles of concentration on amount.
When you sign up, we offer you a 1day free trial of 50 calculations. I know the inlet and outlet temperature of water, volume flow rate of water and the heat load desired from the cooling tower. Here we explain in full detail how does a cooling tower work, cooling tower working principles with example text, pictures and diagrams. Part i outlines the steps necessary to improve cooling tower operations including a simple checklist for easy reference. Pdf design and performance analysis of the cooling tower in the. Cooling tower efficiency guide property managers improving cooling tower operations how to use this guide this guide is structured in two parts. Cooling tower efficiency calculations cooling tower efficiency calculation is described in this article. Cooling tower evaporative cooling is achieved by the evaporation of a small fraction, about 1 to 2%, of the recirculating water flow. See the more detailed explanation of cooling towers systems, diagrams, pictures and principles below table of contents what is a cooling tower how do cooling towers work.
Effective thermal design of cooling towers a stepbystep approach to cooling tower design, with an example calculation to make it clear jonny goyal air liquide engineering and construction, lurgi india various misconceptions arise when it comes to the thermal design of cooling towers. Establishment of the approach fixes the operating temperature of the tower and is a most important parameter in determining both tower size and cost. Closed circuit systems differ in that the return fluid often water, or sometimes water mixed with glycol circulates through the tower structure in a coil, while cooling tower water recirculates only in the tower. How to calculate cooling tower efficiency as intervie view.
How to calculate tons of cooling for a cooling tower. Cooling tower efficiency cooling tower efficiency can be expressed as efficiency 100t1t2t1t3 where t1 inlet temperature of water to the tower t2 outlet temperature of water from the tower t3 wet bulb temperature of air. The first method is to remove the scaling deposited on the cooling tower. Again, this will be a first issue releasing the actual engineering approach of cooling tower with the examples in the world. If you read this book carefully, you can make any cooling tower design programs by yourself. In this paper, a simple differential equation for counter flow wet cooling tower is solved analytically taking into consideration the nonlinear dependency of the saturated air enthalpy on temperature. Apr 08, 2018 cooling tower efficiency calculation is described in this article. Cooling tower evaporative cooling system measurement. Design of an efficient cooling tower for alaoji power. This useful and easy program let you quickly and securely perform calculations for the design of a new cooling tower project, upgrade the performance of an existing counterflow tower and verify its efficiency and working conditions. Sep 17, 20 cooling tower energy efficiency maximizing the energy efficiency of a cooling system requires evaluation of the entire cooling system cooling tower, chiller, heat exchangers, etc. Cstn july 2003 l et s take a look at how to calculate cooling tower blowdown.
Water savings of cooling tower efficiency measures for use in performance contracts. It combines equations for heat and water vapor transfer. In the report the theory of heat exchange in wet cooling towers is briefly sumnarized. The chiller system is recirculating 40 gallons per minute of water that is chilled by 24 degrees f and using 24. Ajit prasad dash1, kishor kumar panda2, ajay kumar yadav3, vikas sharma4 1assistantprofessor, 2,3,4b tech mechanical students department of mechanical engineering gandhi institute of engineering and technology, gunupur, rayagada, odisha, india. Cooling tower sizing can simply be done by graphical methods. F o r m u l a s a n d t a b l es formulasandtables fanlaws.
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